Temperature Maintenance from Cross Electrical

Many raw materials and products will only remain in a liquid state if they are kept above a specific temperature. Electric trace heating and thermal insulation isa system used to maintain or increase the temperature of vessels and pipes. This process can be used to protect pipes from freezing or to maintain process temperatures for piping that must transport substances that solidify at ambient temperatures.

Traceheating is an electrical heating element placed in physical contact along the length of a pipe. The pipe is then covered with thermal insulation to maintain the temperature and reduce any heat losses, so that the heat generated by the element then preserves the temperature of the pipe.
Electrical trace heating and thermal insulation provides the solution of maintaining the temperature of a product in a pipe or vessel ensuring that your process pipework and systems deliver your product to the point of delivery at the required temperature.

When subjected to low ambient temperatures, heat loss can cause the contents viscosity to increase. This can cause the material to harden or set within the pipework, either slowing down the process or causing problems to pumping equipment. For example, wax is a substance which starts to solidify below 70 °C, which is usually far above the temperature of the surrounding air. Therefore the pipeline must be provided with an external source of heat to prevent the pipe and the material inside it from cooling down.

Trace heating can also be done with steam, but this requires a source of steam and may be inconvenient to install and operate. By utilising the correct type of Heating Cable, Thermal Insulation and Temperature Control, process pipework will operate efficiently for many years.
From our range of XSSTC (mineral insulated heating cables) XSW, XSWE (single wire), XHP and self-regulating heating cables we can confidently Design and Install, Maintain and Supply heating systems ensuring  production never stops.

With CrossElectrical controlling the temperature for industries for over 40 years why compromise? Call us today on -01159722050

Remember last winter? Frost protection

Remember the drastic temperatures and weather spouts of last winter? Since then, trace heating has since become a requirement in many homes across the UK.

Since then we are all too aware of the damage that frozen pipe work can cause to domestic homes after temperatures plummet below freezing including building damage, temporary blockages and inconveniences while pipes and ice thaws out, the same problems are also very prominent in industrial, commercial and agricultural environments.

Particular problems during last winter were caused by heating condensate pipes which caused boilers to shut down due to frozen pipe work between boilers and homes which ran externally to the properties.

Note: It is important to note that it is not always the freezing that causes the expensive consequences and outcome such as leaks, but the splits and cracks once the pipes thaw out that do causing widespread damage to homes, businesses and production lines.

We all know that a proactive approach is always better than a reactive approach, and this same system applies to frozen pipe work with the best prevention being to install trace heating cables onto all pipes which are likely to be exposed to the freezing conditions.

This can involve wrapping a cable to pipes which heats up when temperatures plummet below a certain temperature. We offer various trace heating cable options as Cross Electrical which can be tailored to suit your output levels and temperature requirements to ensure optimum levels of performance with less downtime.

Once pipes are wrapped with these cables, thermal insulation is then be applied to the pipes to further insulate and keep heat in equaling a very cheap and cost effective alternative to the consequence that frozen pipe work can bring to businesses and homes, as a barrier against freezing temperatures.

Cross Electrical can manufacture, design and install a complete trace heating system to solve any problems that future winters may cause and will ensure that your pipe work never freezes again.

Apply anywhere from outbuildings and outside taps through to garages and processing pipe work.